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    DIGITAL WORKFLOW2026~2 MIN

    Milled vs. Printed Models — When Each Technology Wins

    Two model production technologies. Both digital. Both accurate. But each has a different application profile, different economics, and different limitations. In a digital laboratory, the choice between them is a matter of business logic — not ideology.

    Two model production technologies. Both digital. Both accurate. But each has a different application profile, different economics, and different limitations. In a digital laboratory, the choice between them is a matter of business logic — not ideology.

    CNC Milling — Robustness and Precision on Demand

    The CAD file goes to a CNC milling machine, which carves the model from a material blank (PMMA, wax). The result: a physically robust model — no post-processing required, ready for use right out of the mill.

    Parameter Value
    Accuracy ±0.05–0.1 mm
    Time per model 30–60 min
    Serial Production One model at a time
    Equipment Cost PLN 100–300k
    ROI 6–12 months

    Advantages: Highest material hardness and resistance. No post-processing — model is ideal for immediate use. Best marginal quality for small volumes. Disadvantages: One job at a time (no parallelization). Higher material cost for large batches. Noisy operation (standard in a lab, but worth noting).

    3D Printing (SLA/DLP) — Serial Production and Lower Material Cost

    CAD file → SLA/DLP printer cures resin layer by layer → ultrasonic cleaning → UV curing → finished model. The process takes 4–8 hours (including post-processing).

    Parameter Value
    SLA Accuracy ±0.025–0.05 mm
    DLP Accuracy ±0.05–0.1 mm
    Model Time (with post-processing) 4–8 h
    Serial Production 5–15 models simultaneously
    Equipment Cost PLN 40–150k
    ROI 12–24 months

    Advantages: Serial printing — several models simultaneously overnight. Lower per-unit material cost for large volumes. Silent operation (important in open-plan labs). Disadvantages: Post-processing adds 4–8 hours. Resin is less abrasion-resistant than milled PMMA (important for working models).

    When to Mill, When to Print — A Practical Choice

    Situation Recommended Solution
    1–5 models per day CNC Milling
    10+ models per day Serial 3D Printing
    Model for final prosthetic work CNC Milling
    Working model, diagnostic model 3D Printing
    Priority: speed of a single model Milling
    Priority: cost for large volume 3D Printing
    Model duplication (data already exists) CNC Milling — 1 hour

    The best-performing laboratories use both technologies: a milling machine for precise final models, a printer for series and diagnostic models.

    LABORATORY PERSPECTIVE

    Contact deltalabs. — we will advise on the best solution for your case.

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